Active DIY HT MTM Speakers

soiset
soiset Posts: 724
edited September 2009 in DIY, Mods & Tweaks
Design goals:

A high-quality home theater design, with good dispersion and plenty of punch, an F3 well below 80 Hz, which will be the sub xover freq, and excellent clarity.

Speakers:
Dayton RS-150 6" drivers, pair
Tang Band 28-847SD tweeter
.75 ft3 box, ported

image of layout attached
Post edited by soiset on
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Comments

  • Systems
    Systems Posts: 14,873
    edited April 2009
    Good idea getting that center to center spacing as close as possible.
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  • soiset
    soiset Posts: 724
    edited April 2009
    GV#27 wrote: »
    Good idea getting that center to center spacing as close as possible.

    I forgot to mention that the smallest circle is just the schematic port location (not sure if that is the best location or not - but it would effectively reduce the baffle at the tweeter). I spaced the woofers by a common formula, with an 1800 Hz xover, then squeezed the tweeter in tight. The tweeter would be flush, and the woofers would be surface. I could actually move the tweeter closer to the center, but I'd be eating up more of the tweeter flange under the woofers.

    I've seen so many MTM designs where they seem to ignore the woofer spacing crossover rules. Are they going for aesthetics? Build simplicity?
  • Systems
    Systems Posts: 14,873
    edited April 2009
    I used a similar baffle layout for an MTM center channel(now replaced by an active 3way).The small flanged SEAS that I used (H1397)allowed for close spacing of the 2 6.5" mid/woofers.Center to center spacing is even more important for an MTM positioned horizontally.The crossover was at 2k.
    With your tweeters low resonance 1.8k with 24db slopes should be no problem.

    I would be tempted to place the port on the rear panel,then any chuffing noises will not be heard.

    Aswell as the delay you are adding for the tweeter,you might need to add some baffle step compensation so that the speaker does not sound lean in the lower mids/ upper bass.It will require modding your Rane xover .I can provide more info on this if you would like.

    Do you have access to schematics for the Rane?
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  • soiset
    soiset Posts: 724
    edited April 2009
    GV#27 wrote: »
    I used a similar baffle layout for an MTM center channel(now replaced by an active 3way).The small flanged SEAS that I used (H1397)allowed for close spacing of the 2 6.5" mid/woofers.Center to center spacing is even more important for an MTM positioned horizontally.The crossover was at 2k.
    With your tweeters low resonance 1.8k with 24db slopes should be no problem.

    I would be tempted to place the port on the rear panel,then any chuffing noises will not be heard.

    Aswell as the delay you are adding for the tweeter,you might need to add some baffle step compensation so that the speaker does not sound lean in the lower mids/ upper bass.It will require modding your Rane xover .I can provide more info on this if you would like.

    Do you have access to schematics for the Rane?

    I do have the schematics. Rane is really good about that sort of thing. How, generally, is bs compensation different from equalization?
  • soiset
    soiset Posts: 724
    edited April 2009
    GV#27 wrote: »
    I used a similar baffle layout for an MTM center channel(now replaced by an active 3way).The small flanged SEAS that I used (H1397)allowed for close spacing of the 2 6.5" mid/woofers.Center to center spacing is even more important for an MTM positioned horizontally.The crossover was at 2k.
    With your tweeters low resonance 1.8k with 24db slopes should be no problem.

    I would be tempted to place the port on the rear panel,then any chuffing noises will not be heard.

    Yeah, I'm pretty stoked about that Tang Band tweeter. It enables so much. WRT chuffing, I was hoping that with flares, both internal and external, that I could avoid that. I could design for especially low velocity, in addition. The tuning freq would be well above 40 Hz, anyway.
  • soiset
    soiset Posts: 724
    edited April 2009
    You know, I keep reading and reading, and it seems that BSC in a design ends up being kind of a dart thrown with a blindfold on. The speaker's in-room response is just so unpredictable, even the models for predicting based on the baffle itself and tweeter are pretty close to guesswork.

    So it seems that the better thing to do is first, limit the baffle step in the first place, by cabinet design, and second, adjust once it is all in place, if even necessary. For a nice two-channel setup, making the baffle around the tweeter really, really tiny (like B&W's top-mounted tweeters) would seem to be key, as well as having nice tapered edges on the baffle. If done well, it seems the need for BSC would be eliminated.

    In the case of HT speakers such as those I am planning, where the box is much simpler (gotta build a slew of them, after all, and they need to be mounted simply), minimize the baffle step with a narrow baffle, off-center spacing, filleted edges, etc., and then EQ out the rest. I'll be using Rane's THX eq's anyway, and since we are only talking about a few dB, the magnitude and center frequencies of which won't be known very accurately until the speakers are complete and mounted, it just makes sense to fix it last.

    I could be wrong, of course. Feel free to tell me so. Really.
  • Systems
    Systems Posts: 14,873
    edited April 2009
    soiset wrote: »
    how generally, is bs compensation different from equalization?
    When done electronically with opamp,the response will begin a gradual rise below (right down to DC) the chosen center freuqency.EQ is generally limited to a small bandwith.

    Here is how to incorporate it with an op amp.http://www.t-linespeakers.org/tech/bafflestep/bstepcompo.html

    Heres some more reading.http://www.trueaudio.com/st_diff1.htm
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  • Systems
    Systems Posts: 14,873
    edited April 2009
    soiset wrote: »
    really tiny (like B&W's top-mounted tweeters) would seem to be key, as well as having nice tapered edges on the baffle. If done well, it seems the need for BSC would be eliminated......I could be wrong, of course. Feel free to tell me so. Really.
    Having minimum baffle area ala B&W and Vandersteen( or better yet the Egg shape used by Waveform)will improve dispersion and off axis response but there will still be a step,it will just occur higher up in frequency.I should add that depending on xover frequency and slope etc.the step may then be mostly nullified by the xover when it occurs higher up.
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  • soiset
    soiset Posts: 724
    edited April 2009
    GV#27 wrote: »
    Having minimum baffle area ala B&W and Vandersteen( or better yet the Egg shape used by Waveform)will improve dispersion and off axis response but there will still be a step,it will just occur higher up in frequency.

    True, but if the baffle is small enough, it will be at such a high frequency as to be inaudible. The wavelength at 20 kHz is 0.67".

    What do you think of the baffle-less pvc pipe design at PE?
  • Systems
    Systems Posts: 14,873
    edited April 2009
    soiset wrote: »
    True, but if the baffle is small enough, it will be at such a high frequency as to be inaudible. The wavelength at 20 kHz is 0.67".
    BSC is usually only used for response shaping below 1k or so,not the treble range.

    What do you think of the baffle-less pvc pipe design at PE?
    I have not seen it.
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  • soiset
    soiset Posts: 724
    edited April 2009
    Here it is:
    http://www.parts-express.com/projectshowcase/indexn.cfm?project=TotallyTubular

    Unfortunately, the tweeter does have a baffle, and the very worst kind. I don't know why he didn't choose a pipe that matched the size of the tweeter flange. The baffle step must be huge.
  • soiset
    soiset Posts: 724
    edited April 2009
    Revised baffle attached. The size of the Precision Port flare for a 2" port requires placement at the bottom (along with the principle of leaving space beside the port equal or greater than the diameter of the port). So a 20" cab with .75" walls just barely contains everything properly. Tuning will be 40-50 Hz, well below the sub xover of 80 Hz. Between that and the flares, port noise should not be an issue at all.
  • Face
    Face Posts: 14,340
    edited April 2009
    You know, it would be a lot easier if you bought a pair of used LSi9's then upgraded the caps and resistors. :D
    "He who fights with monsters should look to it that he himself does not become a monster. And when you gaze long into an abyss the abyss also gazes into you." Friedrich Nietzsche
  • Systems
    Systems Posts: 14,873
    edited April 2009
    soiset wrote: »
    Tuning will be 40-50 Hz, well below the sub xover of 80 Hz. Between that and the flares, port noise should not be an issue at all.
    Agreed.
    Face wrote: »
    You know, it would be a lot easier if you bought a pair of used LSi9's then upgraded the caps and resistors. :D
    Boring:p
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  • soiset
    soiset Posts: 724
    edited April 2009
    GV#27 wrote: »
    Agreed.

    Boring:p

    Not just boring, but not taking into account that I'm building a LOT more than a pair of these! I figure the time/money per speaker will end up being very low, considering the efficiency of scale.

    For finish on these, I'm thinking that I'll just take the cabs in to a body shop, and have them shot there. I could get all the equipment and paint, etc, but I just don't think that's worth the investment right now.

    Matte charcoal or something similar, just suitable (dark, non-reflective, and kewl) for an HT environment.
  • Systems
    Systems Posts: 14,873
    edited April 2009
    soiset wrote: »
    Not just boring, but not taking into account that I'm building a LOT more than a pair of these! I figure the time/money per speaker will end up being very low, considering the efficiency of scale.
    He's just fun'in ya,he has been known to like the taste of MDF dust himself.
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  • soiset
    soiset Posts: 724
    edited April 2009
    GV#27 wrote: »
    He's just fun'in ya,he has been known to like the taste of MDF dust himself.

    That's what I figgered. He was playing a role (and a common one, at that).
  • Face
    Face Posts: 14,340
    edited April 2009
    GV#27 wrote: »
    He's just fun'in ya,he has been known to like the taste of MDF dust himself.
    Where would you get that from? :D
    http://face.cleanandquiet.com/store/Speaker%20Testing%202-12-09b.jpg

    Pay no attention to their ugliness, I've also been dealing with baffle diffraction issues. My last baffle tested much better, but now I have to figure out how to make it look good. It never ends.

    In turn, I wish you the best of luck.
    "He who fights with monsters should look to it that he himself does not become a monster. And when you gaze long into an abyss the abyss also gazes into you." Friedrich Nietzsche
  • edbert
    edbert Posts: 1,041
    edited April 2009
    Face wrote: »
    Where would you get that from? :D
    http://face.cleanandquiet.com/store/Speaker%20Testing%202-12-09b.jpg

    Pay no attention to their ugliness, I've also been dealing with baffle diffraction issues. My last baffle tasted much better, but now I have to figure out how to make it look good. It never ends.

    In turn, I wish you the best of luck.

    Fixed it for ya. ;)
    I know just enough to be dangerous, but don't tell my wife, she thinks I'm a genius. :D

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  • soiset
    soiset Posts: 724
    edited April 2009
    Alternate baffle design attached. I've adjusted the cabinet dimensional ratios to be golden, which only slightly widened it. The alternate design would use a .5" layer of mdf as an additional layer on the baffle underneath, which would offset the drivers so that sound-absorptive material could be placed in the hatched area. Besides the treble that reflected off the woofer cones themselves, that should eliminate the baffle-step problem entirely, right?
  • Systems
    Systems Posts: 14,873
    edited April 2009
    soiset wrote: »
    Besides the treble that reflected off the woofer cones themselves, that should eliminate the baffle-step problem entirely, right?
    Your new design may well reduce high frequency reflections and improve the frequency response in the treble range.However baffle step, (or as Joe D'Appolito calls it diffraction loss) is a lower midrange/ upper bass issue.
    It will still occur with your new design as it relates to baffle width. (The wider the baffle the lower the frequency where the step will begin).Because of their longer wavelengths, at progressively lower frequencies the sound waves wrap around the baffle instead of being reflected by it.So upper mids will get some reinforcement from baffle reflection's while the lower mids and bass do not causing an imbalance.
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  • soiset
    soiset Posts: 724
    edited April 2009
    GV#27 wrote: »
    Your new design may well reduce high frequency reflections and improve the frequency response in the treble range.However baffle step, (or as Joe D'Appolito calls it diffraction loss) is a lower midrange/ upper bass issue.
    It will still occur with your new design as it relates to baffle width. (The wider the baffle the lower the frequency where the step will begin).Because of their longer wavelengths, at progressively lower frequencies the sound waves wrap around the baffle instead of being reflected by it.So upper mids will get some reinforcement from baffle reflection's while the lower mids and bass do not causing an imbalance.

    My understanding is that all wavelengths less than the distance of the driver to the baffle edge will be reinforced, and will be operating in 2 pi space. The wavelength of 1800 Hz (xover point) is 7.5". The cabinet is 8.625" wide. Half that is 4.3125, which corresponds to a wavelength of 3100 hz. Horizontally, that should be the floor of frequencies reinforced by the baffle.

    What I don't know is if the woofers themselves are counted as baffle width to the tweeter, that is, as the sound travels from the tweeter more or less vertically, the distance it crosses over the woofers would include a wider range of frequencies that would be reflected off the woofer cones and reinforced.
  • Systems
    Systems Posts: 14,873
    edited April 2009
    soiset wrote: »
    The wavelength of 1800 Hz (xover point) is 7.5". The cabinet is 8.625" wide. Half that is 4.3125, which corresponds to a wavelength of 3100 hz. Horizontally, that should be the floor of frequencies reinforced by the baffle.
    You would use the full width 8.625" to calculate were the step starts.Aswell the transition from half space to full space is gradual as frequency decreases.
    What I don't know is if the woofers themselves are counted as baffle width to the tweeter, that is, as the sound travels from the tweeter more or less vertically, the distance it crosses over the woofers would include a wider range of frequencies that would be reflected off the woofer cones and reinforced.
    The woofers are definately reflective surfaces for the tweeters output albeit moving ones.This causes doppler or FM (frequency modulation)distortion of variing degrees.
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  • soiset
    soiset Posts: 724
    edited April 2009
    GV#27 wrote: »
    You would use the full width 8.625" to calculate were the step starts.Aswell the transition from half space to full space is gradual as frequency decreases.


    The woofers are definately reflective surfaces for the tweeters output albeit moving ones.This causes doppler or FM (frequency modulation)distortion of variing degrees.

    What if I coated the woofer cones in velvet? That would be sweet!
  • Face
    Face Posts: 14,340
    edited April 2009
    soiset wrote: »
    What if I coated the woofer cones in velvet? That would be pimpin'!
    Fixed. :D
    "He who fights with monsters should look to it that he himself does not become a monster. And when you gaze long into an abyss the abyss also gazes into you." Friedrich Nietzsche
  • Systems
    Systems Posts: 14,873
    edited April 2009
    soiset wrote: »
    What if I coated the woofer cones in velvet? That would be pimpin
    Yeah it sure would:eek::rolleyes::D The question is what colour would be most effective,aswell it will help damp the high frequency break up mode of those metal cones.;)
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  • Face
    Face Posts: 14,340
    edited April 2009
    You may not have to recess those tweeters after all. It appears with steep slopes and MTM style speakers it's not very important.

    http://www.musicanddesign.com/Dipole-offset.html

    http://techtalk.parts-express.com/showthread.php?t=208939

    http://www.htguide.com/forum/showthread.php4?t=33343
    "He who fights with monsters should look to it that he himself does not become a monster. And when you gaze long into an abyss the abyss also gazes into you." Friedrich Nietzsche
  • Systems
    Systems Posts: 14,873
    edited April 2009
    Face wrote: »
    You may not have to recess those tweeters after all. It appears with steep slopes and MTM style speakers it's not very important.
    Mr Linkwitz recommends adding the tweeter delay in systems with active xovers and does so with his designs using 24 db LR slopes.With passive xovers the phase differences can be easily fixed by adjusting component values.Thats not as easy to do with actives.The MTM arraigment solves the lobing issue but not the FR.
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  • Face
    Face Posts: 14,340
    edited April 2009
    Thanks Fred.

    I'm glad I didn't go active now. ;)
    "He who fights with monsters should look to it that he himself does not become a monster. And when you gaze long into an abyss the abyss also gazes into you." Friedrich Nietzsche
  • Systems
    Systems Posts: 14,873
    edited April 2009
    Face wrote: »

    I'm glad I didn't go active now. ;)
    To clarify,the delay can also be added by angling or stepping the baffle.With DIY actives it is very easy to add the necessary delay stage if your design uses a flat baffle.
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