Active crossover on the cheap???

Early B.
Early B. Posts: 7,900
edited January 2009 in DIY, Mods & Tweaks
Question --

Is it possible to pursue an active crossover without incurring the expense of new speakers? In other words, can you rip the guts out of an existing pair of speakers, add extra sets of binding posts, if needed, grab an external crossover and some amps, and be done with it?
HT/2-channel Rig: Sony 50” LCD TV; Toshiba HD-A2 DVD player; Emotiva LMC-1 pre/pro; Rogue Audio M-120 monoblocks (modded); Placette RVC; Emotiva LPA-1 amp; Bada HD-22 tube CDP (modded); VMPS Tower II SE (fronts); DIY Clearwave Dynamic 4CC (center); Wharfedale Opus Tri-Surrounds (rear); and VMPS 215 sub

"God grooves with tubes."
Post edited by Early B. on
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Comments

  • zingo
    zingo Posts: 11,258
    edited January 2009
    I guess I don't see why not... If you were building a pair, you would just not include the crossovers, so I would think the opposite would be true.
  • strider
    strider Posts: 2,568
    edited January 2009
    Why not? Especially if you're using drivers you're familiar with already, rather then disassembling a speaker and guessing about it's driver's parameters.

    Do you already have a crossover?

    I've been looking into building an active crossover; if you'd like links to some things I"ve found so far, just let me know.

    Ben
    Wristwatch--->Crisco
  • Early B.
    Early B. Posts: 7,900
    edited January 2009
    strider wrote: »
    Do you already have a crossover?

    I've been looking into building an active crossover; if you'd like links to some things I"ve found so far, just let me know.

    Nope, I don't have an active crossover.

    Yeah, please post your links here.

    I'm not prepared to build or buy and active crossover yet. I'd probably start with purchasing the additional amp(s) needed to power the drivers. I'd want tubes on the midrange and highs, so for a 3-way speaker, I'd need an additional tube amp and a SS amp for the bass. I'd prefer tubes on the bass, as well, but that's probably more costly.

    If you guys run across any "bargain-priced" multi-channel tube amps, let me know.:p
    HT/2-channel Rig: Sony 50” LCD TV; Toshiba HD-A2 DVD player; Emotiva LMC-1 pre/pro; Rogue Audio M-120 monoblocks (modded); Placette RVC; Emotiva LPA-1 amp; Bada HD-22 tube CDP (modded); VMPS Tower II SE (fronts); DIY Clearwave Dynamic 4CC (center); Wharfedale Opus Tri-Surrounds (rear); and VMPS 215 sub

    "God grooves with tubes."
  • Face
    Face Posts: 14,340
    edited January 2009
    What speakers will you be using?
    "He who fights with monsters should look to it that he himself does not become a monster. And when you gaze long into an abyss the abyss also gazes into you." Friedrich Nietzsche
  • clearwave
    clearwave Posts: 17
    edited January 2009
    Early B. wrote: »
    Question --

    Is it possible to pursue an active crossover without incurring the expense of new speakers? In other words, can you rip the guts out of an existing pair of speakers, add extra sets of binding posts, if needed, grab an external crossover and some amps, and be done with it?

    Absolutely not. The transfer functions of the electronic crossover have to take into account all the factors that go into the speaker design; including the natural roll off of the drivers, baffle step compensation, impedance, on and on and on. There are active crossovers that can do this, but you will need measuring equipment to input data into a crossover software modeling program to create the active crossover design, just like a passive one. A one fit approach or standard LR2/LR4 active crossover will be a serious downgrade unless properly designed for the FR of the drivers in the intended box.

    An active crossover for subwoofers is a different matter, but even that requires careful matching of the rolloff of the sub in room to match the HP and LP sections of the system's design.
  • Systems
    Systems Posts: 14,873
    edited January 2009
    I believe active systems have some real performance advantages vs passives,and I use a fully active set up myself.But as mentioned using an active xover without having detailed info on the drivers and how they perform in their enclosures,then you are shooting blind and your chance of success are low.

    Heres is the manual to one of the xover boards I use.There is some great info on how correctly implement active xovers.http://www.delta-audio.com/Active_Filter_Four/Active_Filter_Four_manual.pdf
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  • Early B.
    Early B. Posts: 7,900
    edited January 2009
    clearwave wrote: »
    Absolutely not. The transfer functions of the electronic crossover have to take into account all the factors that go into the speaker design; including the natural roll off of the drivers, baffle step compensation, impedance, on and on and on. There are active crossovers that can do this, but you will need measuring equipment to input data into a crossover software modeling program to create the active crossover design, just like a passive one. A one fit approach or standard LR2/LR4 active crossover will be a serious downgrade unless properly designed for the FR of the drivers in the intended box.

    An active crossover for subwoofers is a different matter, but even that requires careful matching of the rolloff of the sub in room to match the HP and LP sections of the system's design.

    OK. Gotcha.

    Jed -- are you planning to build a set of active speakers anytime soon?
    HT/2-channel Rig: Sony 50” LCD TV; Toshiba HD-A2 DVD player; Emotiva LMC-1 pre/pro; Rogue Audio M-120 monoblocks (modded); Placette RVC; Emotiva LPA-1 amp; Bada HD-22 tube CDP (modded); VMPS Tower II SE (fronts); DIY Clearwave Dynamic 4CC (center); Wharfedale Opus Tri-Surrounds (rear); and VMPS 215 sub

    "God grooves with tubes."
  • ben62670
    ben62670 Posts: 15,969
    edited January 2009
    GV#27 wrote: »
    I believe active systems have some real performance advantages vs passives,and I use a fully active set up myself.But as mentioned using an active xover without having detailed info on the drivers and how they perform in their enclosures,then you are shooting blind and your chance of success are low.

    Heres is the manual to one of the xover boards I use.There is some great info on how correctly implement active xovers.http://www.delta-audio.com/Active_Filter_Four/Active_Filter_Four_manual.pdf

    Yep. Mine is active, and my mids are too hot. If I turn the HP down the top end suffers. This is using flat drivers:(
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • Face
    Face Posts: 14,340
    edited January 2009
    ben62670 wrote: »
    Yep. Mine is active, and my mids are too hot. If I turn the HP down the top end suffers. This is using flat drivers:(
    Yes, but you now know what needs to be done, right? ;) Get to it already. :D
    "He who fights with monsters should look to it that he himself does not become a monster. And when you gaze long into an abyss the abyss also gazes into you." Friedrich Nietzsche
  • strider
    strider Posts: 2,568
    edited January 2009
    So far, I've found kits that look interesting from these guys:

    Marchand Electronics

    Welborne Labs

    Audio-kits.com

    And good info from:

    Elliott Sound Products

    http://sound.westhost.com/project09.htm

    http://t-linespeakers.org/linx/xolinks.html

    I'm just starting to look into them, I'm sure the other guys that chimed in have way more practical experience. I'd like to integrate some low end support for my fullrangers using an active XO to biamp, looks like there's a few things to consider to do it right.
    Wristwatch--->Crisco
  • ben62670
    ben62670 Posts: 15,969
    edited January 2009
    Face wrote: »
    Yes, but you now know what needs to be done, right? ;) Get to it already. :D

    Get an EQ:p I think you may be referring to room treatments.
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • Systems
    Systems Posts: 14,873
    edited January 2009
    ben62670 wrote: »
    Yep. Mine is active, and my mids are too hot. If I turn the HP down the top end suffers. This is using flat drivers:(
    One thing you might try is adding some time delay to the tweeter.This should help with the blend between the midrange and treble.Being as your tweeter and mid -woofs are on a flat baffle the tweeters acoustic center will be closer to the listener.Therefore its output will lead in time that of the mid woofers causing a phase disparity.The circuit to add delay is dirt simple, just use one of your OPA2134's and a few passive parts and estimate the amount of delay needed.http://www.linkwitzlab.com/filters.htm#4
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  • ben62670
    ben62670 Posts: 15,969
    edited January 2009
    Well I have the new tweeters in place. I played with reversing the polarity of the tweeter with the nippled Vifa, and it did not work. I figured that the new dome tweeter built on the same motor structure would have the same results in the lower end of the spectrum. Well I went upstairs and flipped the speaker wires and friggen eh it worked. Allison Krauss is the hardest material I have that just loves to show flaws in speaker design at the crossover point. The Silver Flute drivers are know for break up at somewhere in the 2-2.5k range. I have run these drivers letting them roll off naturally and there is a peak around 5k, but I did not hear the 2-2.5k distortion that I have read about on the DIY sites. I may leave it at 3.3k.
    This isn't a thread jack. It is an example of why sometimes a plain active XO just doesn't work.
    Ben
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • Systems
    Systems Posts: 14,873
    edited January 2009
    Yep sometimes the combination of the drivers relative poistion on the baffle and the frequency of their natural rolloffs will cause them to be somewhat out of phase.So its important to try both normal and inverted polarities.
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  • ben62670
    ben62670 Posts: 15,969
    edited January 2009
    I tell ya what. After 2 years of non stop messing with speaker design it is not the simple is it a 4 ohm, or 8 ohm driver to make a crossover I thought it was when I first started playing this game;) You can get decent sound sometimes if luck is with you, but to get accurate good SQ it takes lots of time and research.
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • Systems
    Systems Posts: 14,873
    edited January 2009
    ben62670 wrote: »
    I tell ya what. After 2 years of non stop messing with speaker design it is not the simple is it a 4 ohm, or 8 ohm driver to make a crossover I thought it was when I first started playing this game.
    Yeah the nice little passive xover formulas don't work well because they assume the speaker is just an resistor.:eek:Atleast with actives the impedance is a non issue.
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  • ben62670
    ben62670 Posts: 15,969
    edited January 2009
    Yeah early on I thought I could just figure out the impedance of a driver at the XO point, and use that to figure out the XO, but it's usually not that simple:(
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • clearwave
    clearwave Posts: 17
    edited January 2009
    Early B. wrote: »
    OK. Gotcha.

    Jed -- are you planning to build a set of active speakers anytime soon?

    Not anytime soon. It sure would be cool though, if properly designed etc. My business is really starting to take off, so I'm just keeping up with the designs I've got in stock right now, and designs I want to complete my model lineups. After that, who knows; an active design might be in my future. I've toyed with the idea of an all out dipole system, but the passive monopoles I've worked with lately sound so good it makes me wonder if it's worth it.
  • SlowcarIX
    SlowcarIX Posts: 887
    edited January 2009
    Early B. wrote: »
    Question --

    Is it possible to pursue an active crossover without incurring the expense of new speakers? In other words, can you rip the guts out of an existing pair of speakers, add extra sets of binding posts, if needed, grab an external crossover and some amps, and be done with it?

    DCX2496.jpg

    3 inputs, 6 outputs
    my 7.(1x4) HT setup
    TV - Mitsubishi WD-65734
    AVP / Amp - Onkyo PR-SC885P / D-Sonic 2500-7
    Front - Emerald Physics CS2
    Center - JTR Triple 12LF
    Surround L/R / Back - Polk RTi4 / Polk FXi A4
    Sub - 4 X Hsu ULS15 playing nearfield
    DVD / CDP - Sony PS3/40GB / Sony SCD-XA9000ES
    Belkin PURE AV PF60 / UPS
    Buttkicker

    http://www.polkaudio.com/forums/showthread.php?t=60612
  • Systems
    Systems Posts: 14,873
    edited January 2009
    That DCX 2496 is a wonderfull little tool for those wanting to try the active approach.I would like to have one to experiment with. Does'nt your CS2 's come with one of these with custom filter settings?
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  • SlowcarIX
    SlowcarIX Posts: 887
    edited January 2009
    yep - iirc 6 or 7 presets.
    my 7.(1x4) HT setup
    TV - Mitsubishi WD-65734
    AVP / Amp - Onkyo PR-SC885P / D-Sonic 2500-7
    Front - Emerald Physics CS2
    Center - JTR Triple 12LF
    Surround L/R / Back - Polk RTi4 / Polk FXi A4
    Sub - 4 X Hsu ULS15 playing nearfield
    DVD / CDP - Sony PS3/40GB / Sony SCD-XA9000ES
    Belkin PURE AV PF60 / UPS
    Buttkicker

    http://www.polkaudio.com/forums/showthread.php?t=60612
  • Early B.
    Early B. Posts: 7,900
    edited January 2009
    I suppose it will take a while for someone to build it, but I'd be interesting someday in purchasing a set of 3-way speakers along with an "affordable" audiophile quality active crossover without all of the bells and whistles. I understand that a heavily modded Behringer is decent, but how about introducing a crossover that doesn't require a Ph.D. in electrical engineering to figure out all of the freakin' features.

    Ben -- I'll give you 12 months to build it. Bone up, brotha.
    HT/2-channel Rig: Sony 50” LCD TV; Toshiba HD-A2 DVD player; Emotiva LMC-1 pre/pro; Rogue Audio M-120 monoblocks (modded); Placette RVC; Emotiva LPA-1 amp; Bada HD-22 tube CDP (modded); VMPS Tower II SE (fronts); DIY Clearwave Dynamic 4CC (center); Wharfedale Opus Tri-Surrounds (rear); and VMPS 215 sub

    "God grooves with tubes."
  • Systems
    Systems Posts: 14,873
    edited January 2009
    Hows about these?I'll sell them to you but for pick up only.:D It's time for me to build something a little more ambitious,like maybe a pair of Orions.
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  • ben62670
    ben62670 Posts: 15,969
    edited January 2009
    You built those GV?
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • Systems
    Systems Posts: 14,873
    edited January 2009
    ben62670 wrote: »
    You built those GV?
    Yes, they are the ones listed in my sig.I built them about 5yrs ago,though there has been several driver changes in that time.
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  • ben62670
    ben62670 Posts: 15,969
    edited January 2009
    Very nice. When I get back on my feet I would love to have something I made actually look good.
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • strider
    strider Posts: 2,568
    edited January 2009
    strider wrote: »

    Somehow I ended up posting this link twice. I meant to include this one:

    http://www.snippets.org/filters/crossover.htm
    Wristwatch--->Crisco
  • hoosier21
    hoosier21 Posts: 4,413
    edited January 2009
    Early B. wrote: »
    I suppose it will take a while for someone to build it, but I'd be interesting someday in purchasing a set of 3-way speakers along with an "affordable" audiophile quality active crossover without all of the bells and whistles. I understand that a heavily modded Behringer is decent, but how about introducing a crossover that doesn't require a Ph.D. in electrical engineering to figure out all of the freakin' features.

    your out of luck, cheap simple and easy to use, not available. How could there be a one size fits all, mass produced, 3 way crossover that you could just hook up to any set of drivers and it work right?

    The Beringer is cheap, but has all those settings so you can use it with any set of drivers and tweak the sound to get it right. If you are not willing to figure it out, your out of luck I am afraid.
    Dodd - Battery Preamp
    Monarchy Audio SE100 Delux - mono power amps
    Sony DVP-NS999ES - SACD player
    ADS 1230 - Polk SDA 2B
    DIY Stereo Subwoofer towers w/(4) 12 drivers each
    Crown K1 - Subwoofer amp
    Outlaw ICBM - crossover
    Beringher BFD - sub eq

    Where is the remote? Where is the $%#$% remote!

    "I've always been mad, I know I've been mad, like the most of us have...very hard to explain why you're mad, even if you're not mad..."
  • ben62670
    ben62670 Posts: 15,969
    edited January 2009
    Thanks for the link Ben. Shipping kills DIY projects. I am not interested in the kit as a whole, but just the parts with all those OpAmps different R's and C's is excellent. I love active for DIY:)
    Ben
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • strider
    strider Posts: 2,568
    edited January 2009
    ben62670 wrote: »
    Thanks for the link Ben. Shipping kills DIY projects. I am not interested in the kit as a whole, but just the parts with all those OpAmps different R's and C's is excellent. I love active for DIY:)
    Ben

    No problem. I'm not sure that guy's selling his kits anymore, IIRC the most recent update is from '01. It does have a lot of info, though.
    Wristwatch--->Crisco