SDA Polyswitches Are Nasty

DarqueKnight
DarqueKnight Posts: 6,765
edited June 2013 in Vintage Speakers
Question:

"Why was the polyswitch deleted from the SDA 3.1TL? It is the only SDA that does not have tweeter protection."

Answers:

"I don't know for sure. We were having some trouble at the time with inconsistency on the polyswitches and may have decided that it was simply not necessary due to the lower power handing of the 3.1 Ultimately we determined that the trip current of the polyswitch prior to being tripped the first time was significantly higher than its rating. As I recall we then began a program of pre-conditioning polyswitches by tripping them prior to installation."

-Matthew Polk -Polk Audio Co-founder and SDA Inventor

________________________

"People complained about the protection kicking in and out. They did not see it as a benefit. The damn thing cost $1+ way back then. We came to the conclusion that it was easier to design the speaker so that the tweeter did not fail unless/until it was painfully obvious that it was playing beyond its capability. In other words, while it is possible to overpower the speaker given the limitless choices of amplifiers, the speaker will sound really distorted long before it blows - garbled almost unintelligible. SO, the limit of the loudspeaker is the point on the volume knob at which it begins to sound distorted."

- Stu Lumsden - Polk Audio VP of Engineering


Historical Information

The polyswitches Polk used in the SDA's and the current replacement polyswitches were made by the Raychem corporation. Doing a search on the part numbers lead me to Raychem's website (www.raychem.tycoelectronics.com) and to the websites of vendors who sell the parts. The old RDE series part numbers were superseded by and are now cross referenced to RUE and RXE series part numbers:

Part number RDE090A was replaced with part number RUE090.

Part number RDE050A was replaced with part number RXE050.

Part number RDE070A was replaced with part number RXE075.

The current polyswitches that are provided by Polk to replace the RDE parts are Raychem part number RXE135.

The RXE135, RXE075, and RXE050 are obsolete, but are still available from parts vendors. They are even sold on eBay. The RUE090 is still in production, but it is being phased out by Raychem.

Data sheets for the RUE090 and RXE series polyswitches are attached below.

The RXE050 (RDE050A) has a resistance range of 0.50 to 0.77 ohm, with a post trip resistance 1.17 ohm.

The RUE090 (RDE090A) has a resistance range of 0.07 to 0.12 ohm, with a post trip resistance 0.22 ohm.

The RUE090 (RDE090A) has a resistance range of 0.25 to 0.40 ohm, with a post trip resistance 0.60 ohm.

The current replacement polyswitch, the RXE135, has a resistance range of 0.12 to 0.19 ohm, with a post trip resistance 0.30 ohm.

I have four unused RXE135's. Their measured resistances were 0.16, 0.16, 0.17, and 017 ohm. I saw that the schematics for the SDA 1C, SDA SRS 2.3TL, and SDA SRS 1.2TL specify the RXE135 polyswitch. However, the polyswitches removed from my SDA 1C's were RDE050A's. I still have one of the polyswitches taken from my 1C's. It measured 0.85 ohm. While this is not a post trip level of resistance, it is well out of spec.

I also have five of the RDE090A polyswitches which came out of my three pairs of 1989 model SDA CRS+'s (I seem to have lost lost, misplaced, or mistakenly thrown away the other polyswitch. The 1989 SDA CRS+ uses the same crossover as the 1989 SDA 2B, yet the 1989 CRS+ schematic specifies the RDE050A and the 1989 2B schematic specifies the RDE090A. Maybe Polk neglected to update the 1989 CRS+ schematic.

The measured values of the resistances for the RDE090A's taken from my CRS+'s were 0.29, 0.22. 0.23, 0.21, 0.23, and 0.42 ohm. These values are in the range for an RDE090A that has been tripped.

While the attenuation properties of the polyswitch are relatively insignificant, the noise characteristics of the devices are considerable and audible...even when they are brand new. After a polyswitch is tripped the first time, the resistance increases from 52% to 83%. The noise from the "burned" polyswitches also greatly increases. [Quantifying the signal damage done by new and tripped polyswitches would be a good project for an interested meter pontiff.]:) Removing the polyswitches removes a tiny bit of attenuation, but removes a significant amount of noise. When noise is lowered, the signal becomes apparently louder although the amplitude (level) of the signal remains the same. It is analogous to cleaning a dirty window.

Life Without Polyswitches

I have been polyswitch free since 1990. When I consulted with Polk prior to doing my first SDA modification, I was advised that there would be an improvement in high frequency sound quality if the polyswitches were removed, but I was also advised to remove or short the polyswitches if and only if I was using quality amplification and if I was not in the habit of overdriving my amplifier.

With the polyswitches out, I heard a more natural high frequency presentation, but it was not forward or bright. It was as if a veil had been lifted off the high frequencies.

Polysw-s.jpg
Three-fourths of the Foul Four (top to bottom): RXE135, RDE050A, RDE090A.

______________________________

References:

Change in Resistance with Polyswitch Removal

I Removed My Polyswitches
Proud and loyal citizen of the Digital Domain and Solid State Country!
Post edited by DarqueKnight on
«13456

Comments

  • billbillw
    billbillw Posts: 6,763
    edited October 2008
    I knew there was a good reason to leave them out when I rebuilt my 1C crossovers. :D

    Nice research Raife. You always seem to objectify what most of us knew in the back of our heads.
    For rig details, see my profile. Nothing here anymore...
  • ben62670
    ben62670 Posts: 15,969
    edited October 2008
    I bought a pair of the original SDA2's that tripped way too easy. After a few trips the SQ dropped dramatically. I have a hard time recommending there removal to people I don't know for this reason
    ...I was also advised to remove or short the polyswitches if and only if I was using quality amplification and if I was not in the habit of overdriving my amplifier.
    I have been deleting them from my work, and giving caution.
    Thanks
    Ben
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • george daniel
    george daniel Posts: 12,096
    edited October 2008
    guys,, what are you using as a "jumper" in place of the polyswitch?
    JC approves....he told me so. (F-1 nut)
  • DarqueKnight
    DarqueKnight Posts: 6,765
    edited October 2008
    20 gauge solid core copper hook up wire.
    Proud and loyal citizen of the Digital Domain and Solid State Country!
  • Marty913
    Marty913 Posts: 760
    edited October 2008
    20 gauge solid core copper hook up wire.

    +1. Just a small arc of solid core 16.
    Sony 60'' SXRD 1080p
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  • ben62670
    ben62670 Posts: 15,969
    edited October 2008
    guys,, what are you using as a "jumper" in place of the polyswitch?

    Depends. If I can place the cap lead to the line side of where the Polyswitch was I do that, but if the board needs a jumper in place I just use a piece of 20ga or better solid.
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • trubluluc
    trubluluc Posts: 2,067
    edited October 2008
    Does anyone have a before and after picture of the switches in place and then the jumper cable in their places.....so visual learners like me can get the picture?

    -Luc
  • Face
    Face Posts: 14,340
    edited October 2008
    You could also use a scrap cap/resistor lead if you're in a pinch.
    "He who fights with monsters should look to it that he himself does not become a monster. And when you gaze long into an abyss the abyss also gazes into you." Friedrich Nietzsche
  • MillerLiteScott
    MillerLiteScott Posts: 2,561
    edited October 2008
    I have one with the jumper in. Jesse and I just used a clipped lead from a cap.

    Look at the S location I believe.
    I like speakers that are bigger than a small refrigerator but smaller than a big refrigerator:D
  • nadams
    nadams Posts: 5,877
    edited October 2008
    I'm assuming this would also hold true for speakers which are not from the SDA line, but still have poly's for the tweeter protection, such as my brothers Monitor 10 Series II speakers.
    Ludicrous gibs!
  • MillerLiteScott
    MillerLiteScott Posts: 2,561
    edited October 2008
    Yes and No,

    I took some out of my RTA 11T's a couple of weeks ago and they sound better. I looked at my RTA 8TL's and they did not have any poly switches and they still sound the same:D
    I like speakers that are bigger than a small refrigerator but smaller than a big refrigerator:D
  • heiney9
    heiney9 Posts: 25,165
    edited October 2008
    Nice and concise as usual Raife :).

    I'm going to take this off on a slight tangent to get your views and others as well. I have a pair of 5B's which have Solens and Mills but they are fused. Do the same types of issues apply to fused protected speakers?

    What is the best way to eliminate the external fuse? Simply solder a thick piece of wire across the holder or is it better to place the jumper inside on the PC board?

    Any thoughts appreciated.

    H9
    "Appreciation of audio is a completely subjective human experience. Measurements can provide a measure of insight, but are no substitute for human judgment. Why are we looking to reduce a subjective experience to objective criteria anyway? The subtleties of music and audio reproduction are for those who appreciate it. Differentiation by numbers is for those who do not".--Nelson Pass Pass Labs XA25 | EE Avant Pre | EE Mini Max Supreme DAC | MIT Shotgun S1 | Pangea AC14SE MKII | Legend L600 | BlueSound Node 3 - Tubes add soul!
  • engtaz
    engtaz Posts: 7,663
    edited October 2008
    I knew I liked my 3.1TL for some reason. :)

    engtaz
    engtaz

    I love how music can brighten up a bad day.
  • ben62670
    ben62670 Posts: 15,969
    edited October 2008
    Do it on the board.
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • zingo
    zingo Posts: 11,258
    edited October 2008
    I usually just use a clipped piece of lead since it's what I have available. I figure if it's good enough for the Sonicaps I'm using, it's probably good enough for a jumper.
  • tugboat
    tugboat Posts: 393
    edited October 2008
    I originally installed new polyswitches when I upgraded my XOs, but shortly afterwards I removed them. The switch fed the C2 12uf cap and the C4 750pf bypass cap. Since I had already removed the C4 bypass cap, I took the lead from the C2 12uf cap and connected it directly to the input lead S1 where the switch was. Figured why have the extra connection through the jumper wire.

    The new 135 polyswitches measured .2ohm each.
    Driver carries only 20 dollars in ammunition

    Pedestrians have the right of way, unless they are in the way
  • michaeljhsda2
    michaeljhsda2 Posts: 2,184
    edited October 2008
    I'm going to jumper the polyswitches from my SDA2's but before I do I wanna make sure these are indeed the polyswitches. If they are it looks like the lead wires are long enough to join together and solder. There is a poly on the stereo crossover and 1 on the dimensional crossover. Is this correct?
    Mike
    SDA SRS 2.3TL's
    Silk Audio MS-90-BT integrated tube amp
    Yaqin MS-20L integrated tube amp
    SDA 2B TL's
  • ben62670
    ben62670 Posts: 15,969
    edited October 2008
    I'm going to jumper the polyswitches from my SDA2's but before I do I wanna make sure these are indeed the polyswitches. If they are it looks like the lead wires are long enough to join together and solder. There is a poly on the stereo crossover and 1 on the dimensional crossover. Is this correct?
    Mike

    That little blue thing is it;) If your 2's have the side by side tweeters then yes you will have two per channel.
    Ben
    Please. Please contact me a ben62670 @ yahoo.com. Make sure to include who you are, and you are from Polk so I don't delete your email. Also I am now physically unable to work on any projects. If you need help let these guys know. There are many people who will help if you let them know where you are.
    Thanks
    Ben
  • michaeljhsda2
    michaeljhsda2 Posts: 2,184
    edited October 2008
    ben62670 wrote: »
    That little blue thing is it;) If your 2's have the side by side tweeters then yes you will have two per channel.
    Ben

    Yes, they do have the side by side tweeters. Thanks for the confirmation Ben.

    Mike
    SDA SRS 2.3TL's
    Silk Audio MS-90-BT integrated tube amp
    Yaqin MS-20L integrated tube amp
    SDA 2B TL's
  • michaeljhsda2
    michaeljhsda2 Posts: 2,184
    edited October 2008
    ben62670 wrote: »
    That little blue thing is it;) If your 2's have the side by side tweeters then yes you will have two per channel.
    Ben

    Success! The leads were indeed long enough so it was just a matter of soldering them together. 22 years later and I'm polyswitch free.

    Thanks again Ben.

    Mike.
    SDA SRS 2.3TL's
    Silk Audio MS-90-BT integrated tube amp
    Yaqin MS-20L integrated tube amp
    SDA 2B TL's
  • muncybob
    muncybob Posts: 3,042
    edited October 2008
    Mike, now that you are "free".....was it worth it? What do your ears tell you? I upgraded the tweeters on my 2b's and may take out the switches too I guess.
    Yep, my name really is Bob.
    Parasound HCA1500A(indoor sound) and HCA1000(outdoor sound), Dynaco PAS4, Denon DP1200 w/Shure V15 Type V and Jico SAS stylus, Marantz UD7007, Polk L600, Rythmik L12 sub.
  • trubluluc
    trubluluc Posts: 2,067
    edited October 2008
    Mike-

    Do you have an "after" picture you could post?

    -Luc
    I'm going to jumper the polyswitches from my SDA2's but before I do I wanna make sure these are indeed the polyswitches. If they are it looks like the lead wires are long enough to join together and solder. There is a poly on the stereo crossover and 1 on the dimensional crossover. Is this correct?
    Mike
  • michaeljhsda2
    michaeljhsda2 Posts: 2,184
    edited October 2008
    muncybob wrote: »
    Mike, now that you are "free".....was it worth it? What do your ears tell you? I upgraded the tweeters on my 2b's and may take out the switches too I guess.
    Luc,
    It was definitely worth it. I just soldered the leads together and ....wow, they sound alot better. I highly recommend it so long as you provide adequate amplification and don't get carried away with the volume control.
    Mike
    SDA SRS 2.3TL's
    Silk Audio MS-90-BT integrated tube amp
    Yaqin MS-20L integrated tube amp
    SDA 2B TL's
  • trubluluc
    trubluluc Posts: 2,067
    edited October 2008
    Thanks Mike!
    Luc,
    It was definitely worth it. I just soldered the leads together and ....wow, they sound alot better. I highly recommend it so long as you provide adequate amplification and don't get carried away with the volume control.
    Mike
  • michaeljhsda2
    michaeljhsda2 Posts: 2,184
    edited October 2008
    trubluluc wrote: »
    Thanks Mike!

    You're welcome Luc.
    Mike
    SDA SRS 2.3TL's
    Silk Audio MS-90-BT integrated tube amp
    Yaqin MS-20L integrated tube amp
    SDA 2B TL's
  • zingo
    zingo Posts: 11,258
    edited October 2008
    I have cranked 450wpc through polyswitch-less SDAs without a problem. As long as you don't underpower and clip your speakers a bunch, you won't have a problem.
  • michaeljhsda2
    michaeljhsda2 Posts: 2,184
    edited November 2008
    Closeup of the little buggers.
    SDA SRS 2.3TL's
    Silk Audio MS-90-BT integrated tube amp
    Yaqin MS-20L integrated tube amp
    SDA 2B TL's
  • Conradicles
    Conradicles Posts: 6,081
    edited September 2009
    This is a great tweak...mine must have been in really bad shape. The difference is night and day. Seriously.

    All of you who still have polyswitches, get them out of there.
  • F1nut
    F1nut Posts: 50,546
    edited September 2009
    I agree that the poly's should go. After removal I noticed an increased energy in the highs that at first sounded good, but as time went on I realized this made the highs too bright for my ears. I then replaced the jumper with a .5 ohm, 12 watt resistor. Ah, much better.
    Political Correctness'.........defined

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  • george daniel
    george daniel Posts: 12,096
    edited September 2009
    F1nut wrote: »
    I agree that the poly's should go. After removal I noticed an increased energy in the highs that at first sounded good, but as time went on I realized this made the highs too bright for my ears. I then replaced the jumper with a .5 ohm, 12 watt resistor. Ah, much better.

    I did the same(per Jesse's suggestion), and have been very pleased with the results,,Jesse's description of "energy" is spot on,,bright, forward,, the mills 12 watter was just what the doctor ordered.I'm happy with mine.
    JC approves....he told me so. (F-1 nut)