Cutting Ears Off Amplifiers/Preamps/DACs/Equipment

msg
msg Posts: 10,121
edited April 2015 in DIY, Mods & Tweaks
I came across some info in another thread a while back, but can't find it now. Someone was talking about the best way to trim the rack-mount ears off of the faceplate of a piece of gear. I think @DSkip posted up some info about a trimming tool that would work for this.

trying to get info on that trimming tool, and maybe some points for proper/successful use. I have an old Parasound DAC-800 I'd like to try this this with.
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Comments

  • rooftop59
    rooftop59 Posts: 8,121
    edited April 2015
    I am also interested in this for my parasound hca 1000. Im not sure if it will fit in the media cabinet the wife and I want to get for the bedroom...but I would hate to part with it...
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  • Nightfall
    Nightfall Posts: 10,086
    Wouldn't a Dremel work?
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  • F1nut
    F1nut Posts: 50,647
    A water jet cutter would do nicely. Other than that I don't know. It would need to be able to cut a straight line and not heat up the aluminum.

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  • msg
    msg Posts: 10,121
    Nightfall wrote: »
    Wouldn't a Dremel work?
    yeah, I suppose it would work okay, or any rotary tool with a metal cutting wheel, but I've never been able to get very nice cuts with these types of tools, and I kind of wanted this to be neat and clean, you know? if that tool I'm asking about in the original post is a rotary type tool, I was hoping the recommender would also have some tips for keeping the cuts nice, clean and straight. thought it was Skip, but might have been someone else.
    F1nut wrote: »
    A water jet cutter would do nicely. Other than that I don't know. It would need to be able to cut a straight line and not heat up the aluminum.
    that sounds like that would make for a clean job. I could probably get all my ears cut for the cost of buying another tool too, I suppose. I'll see what it would take to get the faceplates removed from the pieces I'm considering cutting, and see if I can find a local place that does this and maybe get a quote.

    thanks for the input so far, guys.

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  • msg
    msg Posts: 10,121
    had to look that up. interesting. I'll add that to my list. how would I go about finding a place that offers cold sawing? just tried a couple of quick searches but nothing specific popping up locally. would that be machine services?

    I did also find a place that does water jet cutting and supposed to call them back on Monday. they do small jobs too, apparently.
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  • Glen B
    Glen B Posts: 269
    I've used my Dremel rotary tool with metal cutoff wheel to remove rack rears before. I followed up with a flat file and emery cloth to neaten up and deburr the cut edge.

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  • voltz
    voltz Posts: 5,384
    edited April 2015
    F1nut wrote: »
    A water jet cutter would do nicely. Other than that I don't know. It would need to be able to cut a straight line and not heat up the aluminum.
    I have a waterjet at work but they would never let me use it for home projects, mostly use for steel but it cuts aluminum like butter. and thick aluminum can build up heat quickly (not if using a waterjet though), I drill & cut and rout and burr aluminum 10 hours day 6 days a week now :(

    cutoff wheels are not so easy to use and make a straight line, trick was always to cut as close to the line as you can and then burr till the line disappears.

    bandsaw makes quick work of cutting aluminum, but that is if your working with the metal in the flat.
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  • pitdogg2
    pitdogg2 Posts: 25,560
    Glen B wrote: »
    I've used my Dremel rotary tool with metal cutoff wheel to remove rack rears before. I followed up with a flat file and emery cloth to neaten up and deburr the cut edge.


    Dremel works ok but god it make one heck of a mess. I've done the same to put in IEC socket, then small files to make final niceness.

  • zingo
    zingo Posts: 11,258
    A knife worked well for van Gogh, but you may be looking for a different outcome.